If I have 3 gears meshed with a gear in the center of the 3 gears as shown in the picture. all of those 3 gears are connected to different power sources. They are free to rotate in the same direction and they have different torques and speeds (sometimes zero but never in a different direction). My question is, will the gear at the center has a torque equal to the summation of the other 3 gears? If not is there a certain set-up that can accumulate the torque of multiple gears. Note: my purpose is to generate electrical power using a compact set-up of gears if every gear has a different mechanical power source. I am trying to avoid 3 electrical generators if I can because I don't have too much space.
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1$\begingroup$ Cross posted physics.stackexchange.com/q/667301 $\endgroup$– Solar MikeCommented Sep 21, 2021 at 17:48
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$\begingroup$ Start with the case of 2 of the peripheral shafts instead of 3, it's conceptually simpler. Maybe something with a differential and possibly brake to keep any open ends from spinning? $\endgroup$– Pete WCommented Sep 22, 2021 at 0:06
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$\begingroup$ "My question is, will the gear at the center has a torque equal to the summation of the other 3 gears?" I think the OP is simply asking whether the driving torque equals the sum of the torque of the followers. (T = ti + t2 +t3)? And can those gears have varying torques? $\endgroup$– r13Commented Sep 22, 2021 at 0:06
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$\begingroup$ @r13 you rephrased my question correctly. Thank you $\endgroup$– Abdulsalam_MusaadCommented Sep 22, 2021 at 5:30
6 Answers
This problem is very similar to adding balancing resistors to parallel voltage sources in electronics.
What you need is less "stiffness" in the system so that when one gear loads up more than the others, something gives to unload it which serves to increase the load on the other gears.
Something like mounting the drive gears on a torsionally flexible mount would do this for small imbalances but if you want wildly different speeds and torques to combine you're probably out of look without a very complex variable transmission.
The gearing constrains the speed of all the planetary gears to be the same. Whatever that speed change does to the torque of each gear, the torques becomes forces acting on the center gear.
If one gear is connected to a water wheel, another to a windmill, and a third to a bicycle, then they'd all turn together, and perhaps the slow speed of a high-torque waterwheel would slow the windmill, while also spinning up the idle bike.
IOW, it depends on the torque-speed curves of all the components.
I think the sketch below may help you to find answers to your questions. Since I am not familiar with gear design, there may contain mistakes, let's see how others say about it.
Yes the torques will sum, however the angular speed needs to be the same for all of them (as previously mentioned). You can use variable speed methods to make the speeds equal but that becomes complex. Something like a hydro viscous synchronizer or to that effect would maybe work. All of these reduce efficiency. An alternative is to couple them through different means of power transmission: fluid mechanics such as hydrostatic transmission, or electrical. I would be very interested if you found a way to combine them through geared means only. I think it possible to design a differential like mechanism to combine the torques at various speeds perhaps in a looped power train set up (similar to a power split device but one which recirculates the torque analogous to a torque converter) but nothing like this has been done to my knowledge.
in your configuration all the three gears must turn with exact identical speed.
if one is slowere or faster it bring all to slow or faster or even crashes the entire system.
Many inexperienced drivers used to do that before the automatic transmission era.
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$\begingroup$ firstly, thanks for your answer. Will this configuration increase the torque of the central gears(at the same speed) which leads to an accumulated power? If not can you suggest a better configuration? $\endgroup$ Commented Sep 21, 2021 at 18:13
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$\begingroup$ Yes if they are synchronized their contribution will be three-time the torque of an individual planetary gear. $\endgroup$– kamranCommented Sep 21, 2021 at 18:31
(Assuming a direct connection to the motor for the smaller gears), the torque of the larger gear ("sun") will be equal to the sum of the three smaller ones only if the three smaller gears have :
- identical size
- rotate in the same direction
- rotate with exactly the same angular velocity (rpm).
With the direct connection of motor to gear, if the angular velocity even one of the three is different then the assembly will not operate.
There are other types of couplers and gear connection that can be used to allow for different velocities however the torque will not be the sum, but a fraction of it.
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$\begingroup$ It will operate, however that excess energy will be transferred into the wrong gear, the system must Balance…the question is which gear will break first $\endgroup$ Commented Sep 25, 2021 at 10:14
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$\begingroup$ @morbo Ok in that light yes. I just don't consider that operation normal or the design good. $\endgroup$– NMechCommented Sep 25, 2021 at 10:26