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22 votes
Accepted

Why would a bearing plate that further concentrates load onto small surface be used?

Because bridges and other structures are not static objects. They must be allowed to flex under varying loads and also accommodate changes in length from thermal expansion. The hinge pin allows ...
Dave Tweed's user avatar
  • 6,874
20 votes

Aluminum weight saving

I believe it has less to do with strength and more to do with stiffness. A rod of aluminum of the same length and weight as a a steel rod will be just as strong (force required to break) but have ...
DKNguyen's user avatar
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19 votes

How thick is it reasonable for the walls of a steel gas pipeline to be?

It seems realistic to me. This is an undersea pipeline at depths of over 2 km. The pressure would be considerable at those depths (on the order of 20 MPa or 200 atmospheres). The pipe would need to be ...
atom44's user avatar
  • 2,631
19 votes

Is it structurally sound to cut an I beam to a T on one end?

While not an ideal situation, it is common enough that this type of cut/reduction of the beam as it comes to its support actually has a name. This is more often referred to as a coped or dapped steel ...
Forward Ed's user avatar
  • 1,201
17 votes

Why do we use multiple reinforcing bars instead of one bar with a big diameter in reinforced concrete?

There are a few reasons. I'm firstly going to assume you're talking about replacing a bunch of small rebars by a single reasonably-sized one: i.e. instead of $15\phi8$ (7.54 cm2), using $1\phi32$ (8....
Wasabi's user avatar
  • 13.1k
16 votes

Is it structurally sound to cut an I beam to a T on one end?

This is a textbook example of what not to do. We don't get into stress concentration at the cut off of the corner of the beam, or the fact that the two very different stiffnesses of the beams are a ...
kamran's user avatar
  • 22.1k
13 votes

How thick is it reasonable for the walls of a steel gas pipeline to be?

Is such wall thickness realistic for an industrial gas pipeline? Looking through ASME B36.10M-2004, Welded and Seamless Wrought Pipe, there are plenty of pipes that have thicknesses in that range. ...
grfrazee's user avatar
  • 3,587
13 votes
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Why do manufacturers still make aluminum kitchen utensils?

Yes, steel (even some stainless) may be cheaper than aluminum, but the material cost of an item is seldom the majority of the total cost, especially a small item such as a potato peeler. Making ...
Daniel Griscom's user avatar
11 votes
Accepted

What happens from B to C in this stress strain diagram of mild steel?

One point of note is that the yield region is not as cleanly defined as BCD is in the image (although most books have it that way). In reality the yield region looks like The following image is one ...
NMech's user avatar
  • 24.3k
10 votes

Why do we use multiple reinforcing bars instead of one bar with a big diameter in reinforced concrete?

The main purpose of rebar is to improve the tensile strength of concrete and in practice most of these loads come from bending rather than pure tension. When a beam in subject to bending forces the ...
Chris Johns's user avatar
  • 15.2k
10 votes

Why would a bearing plate that further concentrates load onto small surface be used?

The reason is pretty simple. Steel is significantly stronger than concrete. Nowadays we have high-performance concretes with $f_c > 100~\text{MPa}$ (and ultra-high-performance, which is ...
Wasabi's user avatar
  • 13.1k
10 votes
Accepted

How does the strength of a square tube depend on the side size?

Flexural capacity is based on the stress at the extreme fiber (the point farthest vertically from the neutral axis). $$\sigma = \frac{My}{I}$$ Or, rearranging $$M = \sigma \frac{I}{y} = \sigma S$$ ...
CableStay's user avatar
  • 2,760
9 votes

Steel selection for building a trailer

Here's the formula(s) we use Beam Bending (available on Wikipedia) $$EI\frac{d^4\,\delta y}{d\,x^4}=q(x)$$ $$I=\int (y-\bar y)^2 dA$$ $$\bar y= \frac1{A}\int y \;dA$$ $$\sigma_{max} = y_{max}E\frac{...
Rick's user avatar
  • 1,335
9 votes

What do you call the steel property that reduces the likelihood of shattering?

There are three (or four) possible terms for what you are asking: resilience, ductility or toughness (a steel that is resilient, ductile and/or tough) A material's resilience describes its ability to ...
Wasabi's user avatar
  • 13.1k
9 votes

Steel vs Bamboo strength types/ weight and in various directions & orientations? Specific, Tensile, Compressive, Shear, Lateral etc?

Stating categorically that bamboo is stronger than steel is a bit like stating that automobiles are faster than planes. On its face, it is a bit shocking, and seems wrong. But a rocket-powered ...
do-the-thing-please's user avatar
9 votes

Aluminum weight saving

TL;DR: Materials perform differently under different loading conditions. Some applications are more suited for steel others for aluminium I will try to give another more general perspective/approach, ...
NMech's user avatar
  • 24.3k
8 votes
Accepted

How to strengthen an I beam

If your beam design is governed by yielding in bending (not lateral-torsional buckling/plate buckling, etc) then you need to increase the second moment of area (I) to increase the bending capacity. ...
atom44's user avatar
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7 votes
Accepted

Does weathering steel corrode the same as carbon steel when it doesn't develop a protective patina?

In a situation where the environment does not allow the patina to form, does weathering steel perform any differently than carbon steel? Weathering steel is specifically designed to form a protective ...
grfrazee's user avatar
  • 3,587
7 votes
Accepted

Do "non-iron steels" exist?

Iron and carbon have an interaction which make them different from most engineering alloys. This is to do with both the relative size of C and Fe atoms and their chemistry. Carbon atoms are just the ...
Chris Johns's user avatar
  • 15.2k
7 votes

Can I weaken a coil spring consisting of spring steel?

You could try a bath of concentrated acid. As long as you could maintain circulation so the concentration was fairly constant, a spring presents a very uniform cross-section and should be dissolved at ...
Gonzonator's user avatar
7 votes

Is it structurally sound to cut an I beam to a T on one end?

If the white beam on the left is adequate, the one on the right is much bigger than it needs to be, so hacking a piece out of it might not matter. In general this idea is a horrible example of ...
alephzero's user avatar
  • 12.5k
7 votes

Is there a maximum life for things made out of stainless steel or cast iron?

Strictly speaking, very few metals are "stable" in terms of the laws of thermodynamics. True chemical stability is when the atoms are in their lowest energy state. For most metallic elements,...
Brian Ensign's user avatar
6 votes
Accepted

Schaeffler, De Long, and WRC welding diagrams - which steels can be used?

You are not exactly right. The purpose of Cr and Ni in stainless steel, besides the stainless part, is to tailor the microstructure. Cr promotes ferrite, Ni promotes austenite. Other elements have ...
do-the-thing-please's user avatar
6 votes

Why do manufacturers still make aluminum kitchen utensils?

I looked up 6000 grade aluminum to be about \$2/kg, while 304 stainless steel is about \$3.40/kg. This means stainless steel is about 70% more expensive than aluminum, which is consistent with my ...
Chuck's user avatar
  • 3,575
6 votes

What thickness of aluminium sheet do I need to achieve the same strength of a 1/8" steel sheet?

Using your plate as boat hull implies a complex load profile probably involving compression, shear and bending, possibly even torsion. In such cases, it is effectively impossible to give a simple ...
Wasabi's user avatar
  • 13.1k
6 votes

Is it structurally sound to cut an I beam to a T on one end?

TL;DR: Since we can't see how the beam is supported on the other end, its not clear whether its structurally safe. Still, I don't believe this configuration can transfer safely any substantial ...
NMech's user avatar
  • 24.3k
6 votes

Aluminum weight saving

Sometimes the strength isn't required, so size for size, aluminium is lighter. e.g. bicycles often use aluminium screws to hold the bottle cage to the frame. The size of the screw is set to be ...
Jonathan R Swift's user avatar
5 votes

Use of 410 Stainless Steel for replacement of 420 Stainless Steel

In general, I would be hesitant to switch the grade of stainless steel used. You are asking to switch from a more unique grade to a common grade. There was probably a good reason why the grade 420 was ...
hazzey's user avatar
  • 10.7k
5 votes
Accepted

How to calculate tensile strength of braided steel wire?

First off, the tensile strength is a property of the material, not the spring itself. Strength, often denoted as $\sigma = F/A$, can be considered how much force a material can withstand for a given ...
BarbalatsDilemma's user avatar
5 votes
Accepted

Steel Structure connection pin or fixed

Pinned connection in structural context doesn't mean free rotation/zero moment. Pinned connection means much bigger rotations and much lower strength compared to the connected members. According to ...
minas lemonis's user avatar

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