Questions tagged [manufacturing-engineering]

29 questions with no upvoted or accepted answers
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Pretreatment for galvanizing primer

I currently need to paint a steel structure with galvanizing primer. The primer is an epoxy with >90% Zinc content. The TDS for the primer states that intimate contact with the substrate is needed ...
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0answers
42 views

Aerospace bolts and washer combination

In my aerospace company we have repetitive discussions regarding the stacking of low tolerance fasteners with non-countersunk washers. For example a fastner NAS6703-X (size 10) has a max. base radius ...
2
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0answers
57 views

Measuring Helix Angle

What is the best way to measure the helix angle of a helical cut gear? I have a sun gear from a planetary set that I would like to have custom made but I'm not sure the best way to get the helix angle,...
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0answers
23 views

Narrowing down injection moulding material selection

How do I narrow down specific values when selecting a plastic for injection moulding? My part is uniform in wall thickness and thins out where a hinge a present. Properties: Will not go under many ...
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0answers
14 views

Is it possible to have a reference pulse interpolator for a CNC machine with dc drive?

Is it possible to have a reference pulse interpolator for a CNC machine with a dc drive? it should work with alternating current drive but I am not sure about the direct current drive. please help me ...
1
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1answer
10 views

Is there a name for a process of constructing gradient/smoothly distributed material density?

Are there conventional processes by which one can construct a material that gradually transitions from one alloy or molecular density to another? For instance if I wanted a material that gradually ...
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28 views

Constructing small Kretschmann Surface plasmon set up

I am trying to build a SPR setup at home which is based off this diagram: I wanted to try to miniaturize it and had some concerns about my strategy. So I was thinking I could buy a big prism and ...
1
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0answers
29 views

What is the smallest size of pipe to which I can Weld a 1 inch pipe Perpendicular to the Axis?

I would to know what is (or how to calculate) the size (dia) if the smallest pipe to which I can weld a 1 inch pipe from the side of the bigger pipe perpendicular to its axis (like a tee).
1
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2answers
171 views

Should I use shaft or hole basis on a constant diameter shaft with both clearance and interference fits?

I'm looking to manufacture some steel pins and plates, with a view to large scale production in the future. One of the pins of the design has a constant diameter. This pin passes through holes in two ...
1
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1answer
462 views

what actually cause quench cracking ? non-uniform cooling or rapid cooling?

It’s well known that quenching most alloyed steels starting from AISI 4140 to high speed steels in water, brine , or sometimes oil will cause cracking and distortions. in industry oil quenching ...
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2answers
106 views

Coating brass components cheaply

I have seen a number of products made of brass with a silver-looking coating covering the brass on the outside. These products are all quite cheap (for example a small watering can or clothes hooks). ...
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0answers
31 views

How can I get the spindle driver current internally?

I am working on monitoring research. During it I found a lot of papers use Hall effect sensors to get spindle current. However some of them are accessed internally to spindle driver current. I will be ...
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41 views

Influence of shear force on pressed part with steep walls

I'm working on a project that involves pressing a softened thermoplastic sheet in a two-part mold to form a part 0.090" thick. None of us at our small company are experts in matched molds, and we've ...
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19 views

Fabrication strategy to build larger version of our ESP

Our setup https://www.youtube.com/watch?v=uKuzshqjkYA The diesel generator exhaust is routed via our test setup. (notice the difference between ON/OFF states). Generator in test is similar spec as a ...
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68 views

Spinning a balanced load with DC motor

Enclosed within a consumer electronic, I would like to spin a small balanced load. The device will be rotated relative to gravity, but no other direct forces will be applied to the load. A coreless ...
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0answers
31 views

Tool fixture and holding

How do I hold a end milling tool in a rod which is smaller than the tool(smaller efers to the diameter of the rod).
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25 views

Determing best cost effective manufacturing process would be

I have designed a space frame and a case for said space frame. The case is a shell with one end up that is 18.50"x14.00"x10.50". I've looked a different places for the quoting for the ...
0
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2answers
31 views

How to test the component material properties after casting?

We have conducted tensile testing after casting(using test specimen from casted parts), but results are not met the required value. (Due to highest wall thickness / material accumulation) How to check ...
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0answers
16 views

Evaluating a developed system by application of a case study

I am looking to the evaluation of a developed system to provide validity to my research. The system consists of manufacturing processes, procedures etc. and the plan is to implement the system at an ...
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0answers
12 views

why did my ceramic matrix composite turn out brittle as snow?

I have attempted making a ceramic matrix composite (cmc) by wetting glass fiber cloth with waterglass and baking it at 200°C. The resulting material disintegrated on touch. Unwetted fibers did not ...
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22 views

Is there an instrument that can measure thickness of an object through strain?

So basically, I am doing a project to design a measurement tool for measuring the different layers of the quartz crucible used in the semiconductor industry. Since the crucibles undergo some ...
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20 views

How to get soft touch matte finish on my resin cast parts?

I'm working on a prototype electronic consumer product for which I intend to use silicone molds with polyurethane casting to get the plastic body. I have seen a few products with a smooth satin finish ...
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0answers
25 views

chamfering of die ends

I was reading about all types of tube drawing process and i wanted to look up some images for better understanding. When i looked at images in different sites most of them had the die ends chamfered ...
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0answers
54 views

Could 3D printing be done at a distance e.g. by pointing laser?

Could 3D objects be printed from a distance? Say, by pointing a laser at a stone wall? I'm not concerned with whether the requisite technology already exists or would be difficult to build, but ...
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30 views

Phase prediction by cct diagram

Can someone please help in finding out the phase proportion of each phase w.r.t time , cooling rate and temperature by using (mathematical model to predict phases from given cct diagram) Leblond ...
0
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1answer
201 views

Why aren't modern pistons circular?

I'm trying to make most of an engine from scratch (cylinder, crank case, piston). I've been reading about pistons and I've learned that many modern pistons are cam ground--slightly elliptical in shape ...
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2answers
86 views

What does stress analysis of 3D printed parts reveal vs their normal counterparts?

I have seen videos or heard about 3D printed buildings, 3D printed space shuttle parts and more. There seems to be a lot of craze developing around 3D printed manufacturing. I have never heard anyone ...
-1
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1answer
116 views

Operator's Efficiency

Good day, I have assigned a task where I have to calculate efficiency per operator as shown in image below. But I have no idea how to get the correct formula. Any help would be greatly appreciated. ...
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1answer
41 views

Public data re possible estimate of baghouse efficiency. Plus characteristics of chromium emissions. Thanks!

I'm doing an article on a company whose Title V Operating Permit is currently under review by state regulators. (See biographical note below.) See also my specific questions, numbered below. Most ...