I'm trying to create a smooth blended fillet on the outer edge of a part with fillets around it's corners in Solidworks. The results I have are pretty much what I want it to look like but when I check out the curvature the surfaces look pretty patchy - does anyone know of a good way to solve this? Or has faced similar issues?
I've tried building these corners several different ways including lofts and boundary surfaces, but the way I have settled on uses a couple of filled surfaces just in the corners (areas shown in the image below). I've played around a lot with the edge settings and the ones shown are the best I can come up with. If anyone has any ideas on a different method of building the fillet that would also be appreciated.
Files: STEP of current surfaced fillet: http://www.filedropper.com/2021-06-25-filletedpart STEP of unfilleted block: http://www.filedropper.com/2021-06-25-unfilletedpart