# Linkage of two shafts that need to rotate different angles

I have two switches that have different throw angles the switches have shafts coming out of them which are connected the the cams that can be seen in the attached pic. One needs to rotate 95 degrees to throw and the other 83 degrees to throw, the motion of the left shaft will be limited to 95 degrees via a pin in the cam and is drived via an external handle however the right shaft will not have this pin and will be driven via a link as seen in the photo, the distance between the two cams is 255mm.

I need help calculating the length of the two small arms that will connect the shaft to the link.

I have looked at both using gear ratios using the angles to estimate the length of links 1 and 3 as well as completing analysis for a 4 bar double rocker mechanism however got stuck with the calcs as it has been a while since I studied this and can only find examples where all link lengths are known and angles are to be calc'd (happy to supply my calcs).

I have attached a basic diagram of the system, any advice would be great, thanks!

• you could use some software like Linkage there are others also
– NMech
Commented May 24, 2021 at 6:05

If you wanted to use circular gears

you can use the following procedure.

Assuming $$i$$ is the gear ratio, you'd need $$i = \frac{d_1}{d_2} = \frac{n_2}{n_1} = \frac{\theta_2}{\theta_1}$$

The distance between the two centers $$a= 225\ mm$$ will be equal to :

$$a= \frac{d_1+d_2}{2}$$ $$a= \frac{i\cdot d_2+d_2}{2}$$ $$d_2= \frac{2a}{i+ 1}$$

So assuming:

• $$d_1$$ is the left most knob (i.e. 95 deg rotation)
• $$d_2$$ is the right most knob (i.e. 83 deg rotation)

Then $$i = \frac{\theta_2}{\theta_1}= \frac{83}{95} = 0.8737$$

And:

$$d_2 = \frac{2a}{i+ 1} = 240.16$$

and $$d_1 = 209.83 [mm]$$

Just to verify $$\frac{d_1+d_2}{2}=\frac{450}{2}=225$$.

Note that the above dimension refer to the pitch circle of the gear tooth.

You can probably get away with 21 and 24 teeth (then for a 95 deg on the right know you'd instead of 83 degree you'd get 83.125[deg], which I expect is acceptable.

• You want the left wheel to turn 95° from 1 to 2.
• You want it to rotate the right wheel 83° from 3 to 4.
• The direct distance from 1 to 2 is 44.2 mm on a 30 mm radius.
• Construct a 44.2 mm line centred on the right linkage and project down onto the 83° symmetrical angle.