All these processes sound like structural change caused by heating.
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2$\begingroup$ Can you be a little more specific on what type of curing? What sort of material or part would you be curing for the purpose of this question? $\endgroup$– Trevor ArchibaldJun 4, 2015 at 2:19
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$\begingroup$ @TrevorArchibald, metallic nanoparticles, but not limited to that only. $\endgroup$– SparklerJun 5, 2015 at 4:06
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$\begingroup$ Annealing changes the internal structure of a solid piece of metal. I'm not sure annealing is a meaningful term for non-metals. Sintering joins separate grains into a solid piece, independent of whether the material is metallic or not. I expect it's possible to sinter and anneal something at the same time. I don't know how "curing" is related to the other two, but hopefully someone with more expertise can give a high-quality answer. $\endgroup$– AirJun 5, 2015 at 19:16
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2$\begingroup$ @Air Annealing also applies to glass. $\endgroup$– Ethan48Jun 5, 2015 at 23:38
2 Answers
Annealing is a heat-treatment process for stress-relief of a material. Annealing facilitates reduction of internal stresses and total elastic energy stored in inter-atomic bonds within a treated material. The term is used for appropriate heat-treatments of metals, ceramic glasses, and high-performance polymers. An example would be a cold-rolled steel billet annealed so that it can be worked further into final products. The process of annealing is used whenever internal stress are unacceptable, such as prior to a machining step. Machining changes the distribution of internal stress by removal of material, which is rebalanced by the machined part deforming.
Curing is a heat-treatment process for accelerating a chemical reaction, and is generally used in the context of polymeric and polymeric composite materials. Thermoset polymers which do not set in a reasonable time at room temperature are cured at higher temperatures in a curing oven. An example would be a pre-impregnated or prepreg carbon-fiber mat draped over a mold and then cured so that it retains the shape of the mold. The monomers react much more rapidly at the curing temperature, and form a thermoset polymer, hardening the material prepreg mat. Personally, I have never heard curing applied to any other class of material.
Sintering is a heat-treatment process for causing a powdered material to become a monolithic bulk material by diffusion between individual powder particles. Sintering may occur in either or both of the solid and liquid states. Consider a slurry mixture of alumina powder and wax binder pressed into shape. If the binder is melted off, the alumina powder that remains is only mechanically bonded. That green form may then be sintered to bind the alumina particles together into a monolithic bulk in the same shape as the green form. The same process may conceivably be applied to any material that can undergo diffusion at reasonable rates and temperatures, though it is most commonly used in the context of ceramic and metallic materials, especially high-melting-point refractory metals. Personally, I have never heard it applied to polymers, as their melting points (if such exists) are so low they are simply processed in the liquid state. The process of sintering is used where (1) the material's melting temperature is unreasonably high or (2) parts of acceptable quality may be produced more rapidly by sintering than by casting or machining, such as in low-stress, complex-shaped steel gears.
Knowing the context here might be useful. These terms have nothing to do with each other.
Annealing is warming a metal, usually steel, to give it a soft, easy shaped type of crystalline structure.
Curing is the process of letting a metal sit to work out internal stresses that may have formed during a heat treatment.
Sintering is reducing a metal to a powder and then pressing it together under heat and pressure to form a solid mass. Certain metals, like tungsten, have such a high melting point that it is easier to sinter them into shape rather than cast them. Note that sintering actually technically refers to the process of creating the metal particles, not the pressing.
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$\begingroup$ Isn't annealing actually the process of cooling the material slowly, rather than simply heating it? $\endgroup$– Ethan48Jun 5, 2015 at 23:37
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$\begingroup$ @Ethan48 Depends on the metal. Copper (the only metal I have annealed) can be quenched in water for the same benefit. $\endgroup$– AirJun 5, 2015 at 23:43
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1$\begingroup$ Ceramics can be sintered as well. I'm not sure that "nothing to do with each other" is really accurate, given that you relate curing directly to heat treatment, and annealing is one type of heat treatment. $\endgroup$– AirJun 5, 2015 at 23:44
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$\begingroup$ @Air, sure, but I'm pretty sure that quenching and annealing are mutually exclusive terms. Both are commonly done to steel as well, but they are distinct processes and usually produce different results. $\endgroup$– Ethan48Jun 5, 2015 at 23:45
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2$\begingroup$ If curing is simply "letting a metal sit", then why does it considered a special process? i.e. that would mean all the metals in the world right now are in a continuous process of curing... doesn't make sense to me. $\endgroup$– SparklerJun 6, 2015 at 19:51