When browsing through pneumatic parts, I notice that some vendors specify different components for pressure regulator and vacuum regulators. SMC for example does this.

I'm curious why vendors would actually need to differentiate vacuum regulators from pressure regulators. It seems like a vacuum regulator is simply a pressure regulator whose inlet port is connected to something wished to be vacuumed, and the outlet port is connected to a vacuum supply.

Is there more going on here?

  • $\begingroup$ the desired output either above or below atmospheric probably... $\endgroup$
    – Solar Mike
    Aug 23 '18 at 16:06
  • $\begingroup$ The absolute pressure in a vacuum can never go below zero. On the other hand, there is no theoretical limit to the pressure handled by a pressure regulator (and it obviously can be much higher than 2 bar). Also, the accuracy requirements and environmental conditions will be very different - for example nobody is likely to be bothered about outgassing from a pressure regulator, but for a vacuum regulator that might be critical. $\endgroup$
    – alephzero
    Aug 23 '18 at 16:39

The difference is the side on which pressure is regulated, and the reaction curve.

Typical pressure regulator takes arbitrary input pressure (from compressor) and provides specified (lower) pressure on output, locking the valve as output pressure rises; not allowing it to drop below preset level. The vacuum regulator assures the input pressure is as specified, while accepting arbitrary output (vacuum pump), by closing as the input pressure drops to preset. In the regulator feedback loop, the "readout" is performed on different sides of the valve. Since the regulators are usually unidirectional devices, not allowing for backflow, you can't just flip one around, and expect it to work like the other - if e.g. you put a vacuum pump in place of the compressor connected to a tank through a standard pressure regulator - it won't work.

You can imagine a tank that needs to maintain a pressure in specific range; the fill input will have a pressure regulator that allows filling the valve to preset pressure. But if for other reasons (e.g. the tank being heated by sunlight) the pressure rises, the relief valve will disengage, releasing the excess build-up; a vacuum regulator works similar to the relief valve, except its set point is somewhere below 1 bar, while a typical relief (safety) valve will open when internal pressure rises considerably above atmospheric.


Just the operating range differs in these regulating valves.

Pressure regulators work from 1 bar to the high pressure with respect to atm. Vacuum regulators work from 1 bar to low pressure with respect to atm.

Generally, the vacuum regulators are attached to the vacuum chamber where you need to maintain the subatmospheric pressure. For example, in the sputtering process, you have to provide vacuum pressure with some inert gas as the medium.


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