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I'm an artist building a project which one could think of as a "sliding door" – a very narrow panel running on grooved wheels riding in tracks at top and bottom. It will be motorized and driven by a stepper motor, timing belt and pulleys. I will probably end up driving it from top and bottom too so it doesn't rack.

This is the gist of it:

enter image description here

My question: does it matter if the load is on the top set of wheels or the bottom set?

I realize this is a dead simple "more efficient to push or to pull" type question but the answer is not obvious to me.

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    $\begingroup$ One side issue (specific to doors) is that by putting the load-bearing bearings at the top, they are much less subject to getting contaminated by dirt being tracked through the doorway, and there's no "track" in the floor required to guide them. There's usually just a pin in the doorway that fits relatively loosely into a groove in the door. $\endgroup$
    – Dave Tweed
    Mar 15, 2015 at 17:39

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Driving from the top is better. If you think about it on an intuitive level, when you pull from the top, the weight of the unit 'wants' to stay under the wheels, so your door tends to stay straight up and down. If you pull from the bottom, the weight of the door is tempted to lag behind and tip over, causing the whole mechanism to bind. This is because the center of mass of the door lags slightly behind the driven end as the door starts and stops moving.

If everything were perfectly sized and aligned, this wouldn't be a problem, but in practice, driving from the bottom will be more difficult.

One thing to keep in mind is the risk of over-constraint. If the tracks at the top and the bottom are not very well lined up with each other, the wheels are likely to get stuck. In entertainment, we build mechanisms like this all the time (we call them 'elevator doors' or 'sliders.') We would typically detail this so the top is driven, and supported by two or more wheels on a track that is strong enough to support the whole door. At the bottom, we'll run a tab (probably made of steel) through a slotted block (usually made of plastic - UHMW for example.) The tab at the bottom is just to keep the door from getting pushed in a way that would twist the track at the top, it doesn't actually support any of the weight.

Here is a sketch of what that solution looks like in cross section. It can be scaled to any size, but the dimensions shown are easy to do with minimal tooling. enter image description here

If you do something similar, you can make the slot bigger than the tab, reducing the risk of binding. One other strategy, if you have enough space above and below the door, is to use a mayline mechanism which uses two opposing cables to keep the door square. These are more common for things that move vertically, but can be used horizontally as well.

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  • $\begingroup$ Thanks! Yes it seemed more intuitive to drive from and have the load at the top but I started to doubt. The Mayline solution looks interesting. $\endgroup$
    – spring
    Mar 15, 2015 at 6:19

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