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Jun 22, 2016 at 6:49 comment added m4p85r Ah a couple of large tack welds won't seize the average drill chuck. Those things are pretty sloppy. I agree that it's not something I'd do on machinery I valued highly, but by the sounds of it this is an interim machine so he can make slightly better parts. Ah it's steel, it'll weld ;P well enough for this purpose anyway.
Jun 21, 2016 at 22:57 comment added Ethan48 That's worth a try if the tool is otherwise trash, but there is significant risk of seizing up the chuck with heat stresses - there isn't much clearance in any of those moving parts. It's also not too likely that both pieces of the taper are made of an easily weldable steel, but they might be.
Jun 21, 2016 at 22:02 history edited m4p85r CC BY-SA 3.0
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Jun 21, 2016 at 22:02 comment added m4p85r No no, I don't mean weld the tool holder to the shaft. I mean weld the current chuck to the taper. The OP said the reason he couldn't use it is because the chuck is held on by a Jacob's taper which can't take lateral load and could fly off. Solution: weld chuck to taper so it won't come off while ensuring it's still cocentric (or as cocentric as it ever was)
Jun 21, 2016 at 13:20 comment added Ethan48 It is near impossible to weld something concentric enough to work well. Even if you can live with the inaccuracy, rotating an off-center mass at high speed is even more dangerous than the other ideas proposed.
Jun 21, 2016 at 4:14 history answered m4p85r CC BY-SA 3.0